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METI / ECCJ / ACE Training Program MTPEC04 (2006.02)

Energy Saving Measures in Metal Product Factories
(ECCJ)
General
Utility facility
Air-conditioning
Water facility
Compressed air
Boiler/steam
Power receiving
Lighting
Cogeneration
Process facility
2

7
0
21
3
12
10
1
15

Total 71

Process Equipment
(Metal Product Factories)
Improvement of furnace efficiency (general)
Energy saving in annealing furnace (during stand-by)
Energy saving in dryer (cleaning process)
Insulation (roof of hardening furnace)
Insulation (drying furnace/hot air generator)
Waste heat recovery of flue gas (process furnace)
Waste heat recovery of flue gas (carbonization furnace)
Excess air management (process furnace)
Inverter VSD (pump in galvanization process)
Operation management (furnace)
Reduction of stand-by time of hardening furnace
Stop of small compressor in painting process
Efficient air blow nozzle (washing process)
Stop of ancillary equipment during non-production
2
1
1
1
1
1
1
1
1
1
1
1
1
1

sub total 15

33/85
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