Boiler, industrial furnace, steam system,
heat exchanger,
waste heat, wastewater, etc.
1. Combustion management of furnace; air
ratio, exhaust gas control
- Burner, fuel, air supply
system
- Combustion control system
- Regenerative combustion
system
- Fuel conversion
2. Furnace operation, efficiency
control;
load factor, state of startup
and shutdown
- Start and stop control
- Thermal efficiency, heat
balance, heat
distribution
- Water quality control,
blowing operation
control
3. Furnace insulation;
thermal insulation
and radiation loss prevention;
outer wall
surface temperature, duct
temperature
- Insulation, insulating
material (heat storage
loss)
- Sealing of openings,
furnace inside pressure
4. Furnace flue gas temperature
control,
waste heat recovery; exhaust
gas temperature
- Heat recovery (water
supply, air preheating)
- Flue gas recirculation
5. Operation management
of steam; dryness,
carryover
- Set pressure, temperature
of steam for
facilities
- Steam flow rate
6. Management of steam
leaks / insulation;
piping system, tank, etc.
- Facility with steam load
|
|
7. Optimization of steam piping system
- Route, pipe size
- Removal of unnecessary
piping
- Integration of multiple
steam systems
8. Load leveling of steam
system
- Installation of accumulator
- Replacement of ejectors
with vacuum pumps
- Load side measure
9. Recovery and use of
steam drain
- Recovery of medium /
low pressure steam
(back pressure turbine)
- Steam trap management
- Place of recovered drain
collection, drain
recovery and collection
system
- Utilization of flash
steam
10. Operation management
of heat exchangers
- Adequacy of type
- Adequacy of use and heating
medium
- State of maintenance
(fouling, pressure
loss)
- Temperature of heating
medium, and heated
material
- Temperature efficiency
ratio
11. Reduction of waste
heat / wastewater
- Heat recovery from hot
water
- Rationalization of exhaust
gas duct
- Recirculation of cooling
water
- Concentration control
of impurities in
water
|
|