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METI / ECCJ / ACE Training Program MTPEC03 (2006.01)

Check item for energy conservation measure for factories-4

Substation facility, motor, lighting equipment, electrical heating facility
1. Substation facility management; demand, load factor, power factor control
- Consumption control
- Tariff control (contract power)
- Utilization of nighttime power

2. Transformer facility management; transformer capacity, voltage
- Demand factor / load adjustment
- Shutting off of unnecessary loads

3. Motor capacity / operation management; facility capacity, voltage, number
- Rotation control
- Termination of idle operation

4. Operation management of lighting equipment; adoption of high-efficiency lamps and equipment
- Adoption of automatic switches, zone controlled lighting
- Location of lighting equipment installation, circuit partitioning
- Proper illuminance control
- Turning off of lights during idle hours, sunlight utilization
- Cleaning of lighting equipment, replacement of lighting equipment
5.Operation management of electrical heating facility- Improvement of supply voltage, power factor
- Control of material feeding and product withdrawal, material preheating
- Temperature control, heating control
- Insulation control
- Improvement of load factor
- Continuous operation
- Reuse of exhaust heat

6.Load leveling measure
- Reviewal of operation pattern (operation hour, operation rate, load factor, etc.)
- Measures for facilities (heat storage facility, absorption-type water heater / cooler, etc.)

7.Co-generation introduction, etc. introduction plan
- Type of facility, capacity, fuel
- Seasonal load fluctuation
- Operation rate, heat electricity ratio
- Inspection, standby electric power supply, pollution prevention measure

8.New energy, etc.
- Fuel cell
- Photovoltaic power generation
- Solar heat

Check item for energy conservation measure for buildings-1

General administrative matter
1. Energy management system- Organization improvement, human resource development
- Energy conservation target, investment budget
- Setting of management standards
- State of implementation of energy conservation

2. State of implementation of measurement / recording
- State of installation and operation of measuring instruments
- State of maintenance, inspection of measuring instruments
- State of implementation of periodic measurements and recording
- State of introduction of measurement and control systems

3. Management of energy consumption
- State of keeping daily reports
- Daily consumption, daily load variation curves
- Monthly consumption
- Graph for the ratio to the consumption of the receding year

4. State of facility and equipment maintenance
- Periodic inspection, routine inspection
- Management of facility performance , coefficient of performance (COP)
- Management of system performance (COP)
- Facility and equipment cleaning (filter, strainer)

5. Energy unit consumption management
- Heating value unit consumption (MJ/m2 year)
- Energy cost unit consumption (1,000 yen/m2 year)
- Unit consumption by use of building
- Unit consumption by consuming end

6. Plan-do-check-action (PDCA) management circle
- State of implementation of PDCA management
- State of implementation of continual improvement
Heat source, heat transfer facility
1. Management of combustion facility performance
- Air ratio, exhaust gas management
- Burner, fuel, air supply system
- Combustion control system
- Fuel conversion (boiler, generator, etc.)

2. Management of refrigerator performance
- Coefficient of performance (COP)
- Setting of cooled water outlet temperature
- Setting of cooling water temperature
- Removal of scale from heat exchangers
- Temperature efficiency ratio of heat exchangers

3. Operation management, efficiency management
- Load factor, state of startup and shutdown
- Start and stop control
- Thermal efficiency, heat balance, heat distribution
- Steam pressure
- Water quality control, blowing operation control

4. Operation management of auxiliary facilities
- Operation control of cooling towers
- Water quality control (electrical conductivity)
- Operation control of pumps (capacity, head)
- Improvement of routes

5. Operation management of heat carrier facilities
- Start and stop control of pumps, fans
- Rotation control of pumps, fans
- Improvement of routes (open, closed)
- Flow rate, pressure
- State of opening and closing of valves (automatic valve, header bypass valve, etc.)

6. Exhaust gas temperature, recovery of waste heat
- Exhaust gas temperature control
- Heat recovery (HP, CGS, etc.)

7. Management of steam leaks / insulation
- Piping system
- Facility with steam load

8. Management of heat storage; heat storage efficiency
- Heat storage, heat liberation time
- Improvement of heat carry routes

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