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METI / ECCJ / ACE Training Program MTPEC01 (2005.07)

Check item for energy conservation
measure for factories -4

Substation facility, motor, lighting equipment,
electrical heating facility

1. Substation facility management; demand, load factor, power factor control
  • Consumption control
  • Tariff control (contract power)
  • Utilization of nighttime power
2. Transformer facility management; transformer capacity, voltage
  • Demand factor / load adjustment
  • Shutting off of unnecessary loads
3. Motor capacity / operation management; facility capacity, voltage, number
  • Rotation control
  • Termination of idle operation
4. Operation management of lighting equipment; adoption of high-efficiency lamps and equipment
  • Adoption of automatic switches, zone controlled lighting
  • Location of lighting equipment installation, circuit partitioning
  • Proper illuminance control
  • Turning off of lights during idle hours, sunlight utilization
  • Cleaning of lighting equipment, replacement of lighting equipment
5.Operation management of electrical heating facility
  • Improvement of supply voltage, power factor
  • Control of material feeding and product withdrawal, material preheating
  • Temperature control, heating control
  • Insulation control
  • Improvement of load factor
  • Continuous operation
  • Reuse of exhaust heat
6.Load leveling measure
  • Reviewal of operation pattern (operation hour, operation rate, load factor, etc.)
  • Measures for facilities (heat storage facility, absorption-type water heater / cooler, etc.)
7.Co-generation introduction, etc. introduction plan
  • Type of facility, capacity, fuel
  • Seasonal load fluctuation
  • Operation rate, heat electricity ratio
  • Inspection, standby electric power supply, pollution
  • prevention measure
8.New energy, etc.
  • Fuel cell
  • Photovoltaic power generation
  • Solar heat

Check item for energy conservation measure for buildings -1
General administrative matter

1. Energy management system
  • Organization improvement, human resource development
  • Energy conservation target, investment budget
  • Setting of management standards
  • State of implementation of energy conservation
2. State of implementation of measurement / recording
  • State of installation and operation of measuring instruments
  • State of maintenance, inspection of measuring instruments
  • State of implementation of periodic measurements and recording
  • State of introduction of measurement and control systems
3. Management of energy consumption
  • State of keeping daily reports
  • Daily consumption, daily load variation curves
  • Monthly consumption
  • Graph for the ratio to the consumption of the receding year
4. State of facility and equipment maintenance
  • Periodic inspection, routine inspection
  • Management of facility performance , coefficient of performance (COP)
  • Management of system performance (COP)
  • Facility and equipment cleaning (filter, strainer)
5. Energy unit consumption management
  • Heating value unit consumption (MJ/m2 year)
  • Energy cost unit consumption (1,000 yen/m2 year)
  • Unit consumption by use of building
  • Unit consumption by consuming end
6. Plan-do-check-action (PDCA) management circle
  • State of implementation of PDCA management
  • State of implementation of continual improvement
Heat source, heat transfer facility

1. Management of combustion facility performance
  • Air ratio, exhaust gas management
  • Burner, fuel, air supply system
  • Combustion control system
  • Fuel conversion (boiler, generator, etc.)
2. Management of refrigerator performance
  • Coefficient of performance (COP)
  • Setting of cooled water outlet temperature
  • Setting of cooling water temperature
  • Removal of scale from heat exchangers
  • Temperature efficiency ratio of heat exchangers
3. Operation management, efficiency management
  • Load factor, state of startup and shutdown
  • Start and stop control
  • Thermal efficiency, heat balance, heat distribution
  • Steam pressure
  • Water quality control, blowing operation control
4. Operation management of auxiliary facilities
  • Operation control of cooling towers
  • Water quality control (electrical conductivity)
  • Operation control of pumps (capacity, head)
  • Improvement of routes
5. Operation management of heat carrier facilities
  • Start and stop control of pumps, fans
  • Rotation control of pumps, fans
  • Improvement of routes (open, closed)
  • Flow rate, pressure
  • State of opening and closing of valves (automatic valve, header bypass valve, etc.)
6. Exhaust gas temperature, recovery of waste heat
  • Exhaust gas temperature control
  • Heat recovery (HP, CGS, etc.)
7. Management of steam leaks / insulation
  • Piping system
  • Facility with steam load
8. Management of heat storage; heat storage efficiency
  • Heat storage, heat liberation time
  • Improvement of heat carry routes

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