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METI / ECCJ / ACE Training Program MTPEC06 (2007.01)

(4) Average Energy Conservation Ratio & Amount of Energy saving in Audited Factory (By Industrial Category)

4. Check Items for Energy Conservation
Measures in Factories
(1) General Management matter
1. Energy management system
  • Organization and human resources development
  • Compatibility with environmental management
  • Energy conservation target and investment budget
  • Mid-and-long term plans
  • Adoption of official preferential systems
  • Implementation status of energy conservation
2. Implementation status of measurement
and recording
  • Installation & operation status of measuring instruments
  • Maintenance and inspection status of measuring instruments
  • Implementation status of periodic measurement and recording
3. Maintenance of equipment
  • Periodic inspection and daily inspection
  • Repairing of leakages (Water, air and steam)
  • Thermal Insulation
  • Equipment cleaning (Filters, strainers)

4. Management of energy consumption volume
  • Recording status of daily report
  • Daily consumption volume and daily load curve
  • Monthly consumption volume and graph for comparison to previous year
5. Energy intensity management
for major products
  • Energy intensity by contrast with shipment value
  • Energy intensity by contrast with production volume
6. Management of
environment- related
  • Implementation status of reduction measures against CO2 emission
  • Utilization status of the Law for energy conservation and recycling support
  • Status of Life Cycle Assessment, “LCA”
    (Procurement → Production → Use → Disposal/ Recycle)
  • Waste treatment: promotion status for volume reduction, sorting and resource recycling
  • Waste water treatment
7. Process improvement
  • Operation improvement
  • Reviews of factory line
  • Modification to continuous operation, high efficiency, etc.

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