METI / ECCJ / ACE Training Program MTPEC06 (2007.01)

(2) Air Conditioners and Refrigeration Facilities

1. Operation management	Optimization of set temperature and humidity Reduction in volume of outdoor air intake Control of unit numbers in operation of heat source facilities Change in temperature set of cold water outlet Scheduled operation Prevention of outdoor air intrusion, and ventilation status Shielding of radiation heat from high temperature equip
2. Energy conservation measures	Enhancement of building thermal insulation, shield against solar insolation Utilization of outdoor air Recovery and utilization of waste heat, heat pumps Revolution control (VAV etc.) in transport facilities (Pumps, fans) Local cooling, local exhaust ventilation Stratified air conditioning, reduction of air volume to be conditioned Utilization of ice thermal storage system

3. Operation management of cooling facilities	Operating power of refrigerator Inlet/outlet pressures of refrigerant Inlet/outlet temperature and pressure of water
4. Operation management of auxiliary facilities	Operating power of cooling towers Water quality control (Electric conductivity) Pump operation power (Water volume, head)
5. Cold storage / refrigeration facilities	In/out access management Thermal insulation management Modification to high-efficiency

(3) Pumps, fans, air compressors

1. Operation management of pumps and fans

2. Operation management of air compressor systems

(4) Boilers/Industrial Furnaces, Steam Systems, Heat Exchangers, Waste Heat/Waste Water, etc.

1. Boilers/Furnaces (B/F): Combustion management	Control of air ratio and exhaust gas Burner, fuel and air supply system Combustion control system Regenerative combustion system Fuel conversion
2. B/F: Operation and efficiency management	Load factor, status of start-up and shut-down Number control of units in operation Thermal efficiency, heat balance, heat distribution Water quality management, blow ope. management
3. B/F: Insulation and radiation loss prevention	B/F external wall temp., duct temp. Thermal insulation and insulator (Thermal storage loss) Sealing of openings, furnace inside pressure
4. Temperature control of exhaust gas, waste heat recovery	Exhaust gas temperature Heat recovery (Feed water and air preheating) Circulation of exhaust gas
5. Steam: Operationmanagement	Dryness, carryover Set of steam pressure and temperature for facilities Steam flow volume
6. Steam: Management of leakage andinsulation	Piping system, tanks, etc. Load side equipment

7. Optimizing of steam piping system	Piping route and size Removing of unnecessary piping Integration of multiple steam systems
8. Load leveling in steam system	Accumulator installation Replacement of steam ejectors to vacuum pumps Measures to load side
9. Recovery and use of steam drainage	Recovery of steam pressure (Back pressure turbine) Steam trap management Collection place of recovered drain and collection system Utilization of flash steam
10. Operation management of heat exchangers	Advisability of type Advisability of utilization and heat transfer medium Maintenance status (Fouling and pressure loss) Temperature of heat transfer medium, and material heated
11. Reduction of waste heat and waste water	Heat recovery from hot water Rationalization of waste gas duct Recirculation of cooling water Concentration management of impurities in water

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