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Air Preheating with Exhaust Gas
Reference
  • Various types of preheaters
    • Radial type: Used for relatively high temperatures (See Fig. 2)
    • Regenerative type: Used for high temperatures (such as in glass-melting furnaces). Heat is accumulated in the bricks, and used through repeated heat accumulation and radiation. (See Fig. 4)
    • Multi-pipe type: Requires care regarding attachment of dust (See Fig. 3)
    • Ljungstrom air preheater (Fig. 5): Heat accumulation type and element rotating type (power generation boiler, etc.) Has a small amount of leakage (from the air to the exhaust gas side).

Heat Recovery
with Air-to-air Heat Exchangers
  • Existing problem
    • Local exhaust air is expelled to the outside without heat recovery, wasting air conditioner energy.
  • Improvement
    • Install a full heat exchanger to exchange the heat between the local exhaust and the outside air intake to recover the exhaust heat.
  • Advantage
    Fuel reduction amount = 1,080kL/year x 40% x 42% = 181kL (¥5,430,000/year)
    When:
    • Out of the kerosene used for the boiler, the portion for air conditioning = 1,538kL x 70% = 1,080kL/year
    • Local exhaust loss = 40% of air conditioning energy
    • Waste heat recovery rate using full heat exchange = 42%
Reference
  • Principle of rotating type structure
    • Taking an example of cool air conditioning, when the high temperature, high humidity outside air passes through the rotor, it has its heat and humidity absorbed by the rotor. Due to the rotation of the rotor, the air will pass into the exhaust duct. Here, because the cool air conditioned exhaust air will have low temperature and humidity, the outside air will emit its heat and humidity. (Fig. 1)
    • As the rotor rotates further, the exhaust air will once again absorb heat and humidity as it passes into the outside air duct, and the effect will be repeated.
    • The structure consists of a laminated honeycomb structure rotor made from craft paper, etc., together with the motor driving it, and the casing.
    • A large amount of desiccant (lithium chloride, etc.) is incorporated in the rotor for exchanging the humidity, and the rotor is driven by a motor that rotates approximately 8 times each minute. The heat and moisture are stored in the desiccant, and then released.
  • Static type full heat exchanger
    • In the static type, the heat and moisture pass through the heat exchange element.

Energy conservation check item (factory, building)
Energy conservation measure for factories (Energy Conservation Guidebook for Factories 2003-3)
  1. Check item for energy conservation measure for factories –1
  2. Check item for energy conservation measure for factories –2
  3. Check item for energy conservation measure for factories –3
  4. Check item for energy conservation measure for factories –4
Energy conservation measure for buildings (Energy Conservation Guidebook for Buildings 2004-3)
  1. Check item for energy conservation measure for buildings –1
  2. Check item for energy conservation measure for buildings –2
  3. Check item for energy conservation measure for buildings –3

Check item for energy conservation measure for factories–1
General administrative matter
  1. Energy management system
    • Organization improvement, human resource development
    • Compatibility with environmental management
    • Energy conservation target, investment budget
    • Long- and medium-range plans
    • Adoption of official preferential treatment systems
    • State of implementation of energy conservation
  2. State of implementation of measurement / recording; state of installation and employment of measuring instruments
    • State of maintenance, inspection of measuring instruments
    • State of implementation of periodic measurements and recording
  3. State of facility and equipment maintenance
    • Periodic inspection, routine inspection
    • Repairing of leaks (water, air, steam)
    • Heat insulation, insulation
    • Facility and equipment cleaning (filter, strainer), etc.
  4. Management of energy consumption
    • State of keeping daily reports
    • Daily consumption, daily load variation curves
    • Monthly consumption, ratio to the consumption of the preceding year graphs
  5. Energy unit consumption management for major products
    • Energy unit consumption versus delivery price
    • Energy unit consumption versus production amount
  6. Environmental conservation related management
    • State of implementation of measured for reducing CO2 emission
    • State of utilizing the Law for Promoting Energy Conservation and Recycling
    • State of LCA (Life Cycle Assessment)
    • Waste treatment: state of promotion of waste reduction, sorting and recycling
    • Wastewater treatment
  7. Improvement of processes
    • Improvement of processes
    • Reviewal of the factory line
    • Realization of continuous operation, efficiency improvement

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