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Check item for energy conservation measure for factories–2
Air conditioning, refrigeration facility
  1. Operation management
    • Optimization of set temperature and humidity
    • Reduction of outdoor air for ventilation
    • Start and stop control of heat generating machines
    • Adjustment of cooled water outlet set temperature
    • Scheduled operation
    • Prevention of outdoor air intrusion, state of ventilation
    • Shielding of radiation heat from high-temperature machines
  2. Energy conservation measure, improvement of building insulation, shielding of solar insolation
    • Utilization of outdoor air
    • Recovery and utilization of waste heat, heat pump
    • Rotation control (VAV, etc.) of transportation machines (pumps, fans)
    • Adoption of local cleaning, local exhaust
    • Stratified air conditioning, reduction of air volume to be conditioned
    • Utilization of the ice thermal storage system
  3. Operation management of cooling facilities, operation power of refrigerator
    • Inlet and outlet pressures of the refrigerant
    • Inlet and outlet temperature and pressure of water
  4. Operation management of auxiliary facilities, operation power of the cooling tower
    • Water quality control (electric conductivity)
    • Operating power of pumps (capacity, head)
  5. Cold insulation, refrigerating facility, management on entering and exiting
    • Insulation management
    • Efficiency improvement

Pump, fan; compressor

  1. Operation management of pumps, fans
    • Opening and closing of valves
    • Improvement of routes (pining, ducts)
    • Operation flow rate, operation pressure
    • Degree of design allowance
    • Rotation control, start and stop control
  2. Operation management of the compressor systems
    • Reviewal of the type (screw, reciprocating, blower)
    • Compatibility between capacity and type
    • Reduction of discharge pressure and user-end pressure
    • Separation between high pressure and low pressure lines
    • Ventilation facility, ambient temperature
    • Reviewal of pipe size, piping route
    • Installation of air receiver
    • Start and stop control
    • Optimum capacity control
    • Leak prevention measure
    • Utilization of waste heat

Check item for energy conservation measure for factories –3

Boiler, industrial furnace, steam system, heat exchanger, waste heat, wastewater, etc.

  1. Combustion management of furnace; air ratio, exhaust gas control
    • Burner, fuel, air supply system
    • Combustion control system
    • Regenerative combustion system
    • Fuel conversion
  2. Furnace operation, efficiency control; load factor, state of startup and shutdown
    • Start and stop control
    • Thermal efficiency, heat balance, heat distribution
    • Water quality control, blowing operation control
  3. Furnace insulation; thermal insulation and radiation loss prevention; outer wall surface temperature, duct temperature
    • Insulation, insulating material (heat storage loss)
    • Sealing of openings, furnace inside pressure
  4. Furnace flue gas temperature control, waste heat recovery; exhaust gas temperature
    • Heat recovery (water supply, air preheating)
    • Flue gas recirculation
  5. Operation management of steam; dryness, carryover
    • Set pressure, temperature of steam for facilities
    • Steam flow rate
  6. Management of steam leaks / insulation; piping system, tank, etc.
    • Facility with steam load
  7. Optimization of steam piping system
    • Route, pipe size
    • Removal of unnecessary piping
    • Integration of multiple steam systems
  8. Load leveling of steam system
    • Installation of accumulator
    • Replacement of ejectors with vacuum pumps
    • Load side measure
  9. Recovery and use of steam drain
    • Recovery of medium / low pressure steam (back pressure turbine)
    • Steam trap management
    • Place of recovered drain collection, drain recovery and collection system
    • Utilization of flash steam
  10. Operation management of heat exchangers
    • Adequacy of type
    • Adequacy of use and heating medium
    • State of maintenance (fouling, pressure loss)
    • Temperature of heating medium, and heated material
    • Temperature efficiency ratio
  11. Reduction of waste heat / wastewater
    • Heat recovery from hot water
    • Rationalization of exhaust gas duct
    • Recirculation of cooling water
    • Concentration control of impurities in water

Check item for energy conservation measure for factories –4

Substation facility, motor, lighting equipment, electrical heating facility

  1. Substation facility management; demand, load factor, power factor control
    • Consumption control
    • Tariff control (contract power)
    • Utilization of nighttime power
  2. Transformer facility management; transformer capacity, voltage
    • Demand factor / load adjustment
    • Shutting off of unnecessary loads
  3. Motor capacity / operation management; facility capacity, voltage, number
    • Rotation control
    • Termination of idle operation
  4. Operation management of lighting equipment; adoption of high-efficiency lamps and equipment
    • Adoption of automatic switches, zone controlled lighting
    • Location of lighting equipment installation, circuit partitioning
    • Proper illuminance control
    • Turning off of lights during idle hours, sunlight utilization
    • Cleaning of lighting equipment, replacement of lighting equipment
  5. Operation management of electrical heating facility
    • Improvement of supply voltage, power factor
    • Control of material feeding and product withdrawal, material preheating
    • Temperature control, heating control
    • Insulation control
    • Improvement of load factor
    • Continuous operation
    • Reuse of exhaust heat
  6. Load leveling measure
    • Reviewal of operation pattern (operation hour, operation rate, load factor, etc.)
    • Measures for facilities (heat storage facility, absorption-type water heater / cooler, etc.)
  7. Co-generation introduction, etc. introduction plan
    • Type of facility, capacity, fuel
    • Seasonal load fluctuation
    • Operation rate, heat electricity ratio
    • Inspection, standby electric power supply, pollution prevention measure
  8. New energy, etc.
    • Fuel cell
    • Photovoltaic power generation
    • Solar heat

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